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Panasonic Industry / Automation Controls
Panasonic Industry / Automation Controls

For small diameter tubes Optical Bubble Sensor BE-AH

  • Basic Information

  • Applications

  • Order guide

  • Option

  • Specifications

  • Dimensions

  • Circuit /Wiring

  • Cautions For Use

Basic Information

For use with ø1.6 mm (ø1/16 in) tubes
Optical Bubble Sensor
Adjustment has never been easier!

Applications

Cell sorter

  • Detection of air bubbles in the sample liquid

Cell sorter

Genetic testing equipment

  • Detection of air bubbles before dispensing the liquid onto microchannel chips

Genetic testing equipment

Gene amplification and extraction equipment

  • Detection of absence of reagent
  • Detection of air bubbles in the liquid delivered by pump

Gene amplification and extraction equipment

Order guide

Sensor head

TypeAppearanceApplicable tube

Model No.

Unit compatible with tubes
with 1.6 mm (1/16 in)
outer diameter
BE-AH161Transparent resin tube (Equivalent to PFA)
• Material: FEP / PFA / PTFE / ETFE
• Outer diameter: ø1.6 mm (ø1/16 in)
• Inner diameter:
<For FEP / PFA / PTFE> ø0.25 to 1.0 mm (ø0.01 to 0.04 in)
<For ETFE> ø0.75 to 1.0 mm (ø0.03 to 0.04 in)
BE-AH161

Sensitivity adjustment unit

TypeAppearanceModel No.Output
Cable typeBE-AC101, BE-AC101PBE-AC101NPN open-collector transistor
BE-AC101PPNP open-collector transistor

Model No. when ordering accessories additionally

・CN-EP1 (sensor head connector) [5 pcs. per set] (Note)

CN-EP1

Note: One head sensor connector is provided with the product.

Option

DesignationAppearanceModel No.Description
Sensitivity adjustment unit
mounting bracket
MS-DIN-2MS-DIN-2Dedicated mounting bracket for sensitivity adjustment unit

Specifications

Model No.BE-AH161
Applicable regulationsCE Marking(EMC Directive, RoHS Directive)
Sensing objectLiquid (Note 2)
Applicable tube type (Note 3)Transparent resin tube (equivalent to PFA)
Applicable tube dia.
(Note 3)
Outer dia.ø1.6 mm ±0.025 mm ø1/16 in ±0.001 in
Inner dia.<For FEP / PFA / PTFE>
ø0.25mm -0.025mm to ø1.0mm +0.025mm
ø0.01 in -0.001 in to ø0.04 in +0.001 in
<For ETFE>
ø0.75 mm -0.025 mm to ø1.0 mm +0.025 mm
ø0.03 in -0.001 in to ø0.04 in +0.001 in
Detectable air gap0.8 mm 0.031 in or more (Note 4)
Operation indicatorOrange LED (lights up with absent liquid)
Environmental
resistance
ProtectionIP40 (IEC)
Ambient temperature
(Note 5)
-10 to +55 ℃ +14 to +131 ℉ (No dew condensation or icing allowed),
Storage: -20 to +70 ℃ -4 to +158 ℉
Ambient humidity35 to 85 % RH, Storage: 35 to 85 % RH
Ambient illuminanceFluorescent light: 1,000 ℓx or less at the light-receiving face
Voltage withstandability1,000 V AC for one min. between all supply terminals connected together and enclosure
Insulation resistance20 MΩ or more, with 250 V DC megger between all supply terminals connected together and enclosure
Vibration resistance10 to 150 Hz frequency, 0.75 mm 0.030 in double amplitude or maximum acceleration 49 m/s2, in X, Y and Z directions for two hours each
Shock resistance100 m/s2 acceleration in X, Y, and Z directions three times each
Emitter elementInfrared LED (Peak emission wavelength: 855 nm 0.034 mil, non-modulated)
MaterialEnclosure: PBT, Tube holder: Polyamide,
Indicator: Polycarbonate
Cable0.09 mm2 4-core cabtyre cable 1 m 3.281 ft
(Provided with a connector for the connection of sensitivity adjustment unit)
WeightNet weight: 15 g approx., Gross weight: 25 g approx.

Notes:

1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 ℃ +73.4 ℉.

2) Sensing is affected by dirt or residues adhered to the inner wall of the tube. Before using the product, be sure to confirm correct detection using actual tube, sensing liquid and equipment.
Sensing object e.g.: Water (Tap water), Pure water, Ethanol, PBS, Isopropanol, Trypsin EDTA (with Phenol Red)

3) When using a tube out of specifications or it doesn’t have a smooth surface, please test sensing on the actual machine before use.

4) Sensing air gap refers to the width of an air bubble formed in the entire area of the inner diameter of the tube. Please note that this product cannot sense very small air bubbles or water drops. Refer to the figure 1 and 2.
BE-AH

5) Liquid being detected should also be kept within the rated ambient temperature range.

Sensitivity adjustment unit

Model No.NPN outputBE-AC101
PNP outputBE-AC101P
Applicable regulationsCE Marking(EMC Directive, RoHS Directive)
Supply voltage5 to 24 V DC ±10% Ripple P-P 10% or less
Current consumption900 mW or less
Output<NPN output type>
NPN open-collector transistor
• Maximum sink current: 16 mA
• Applied voltage: 30 V DC or less (between output and 0V)
• Residual voltage: 1 V or less (sink current at 16 mA)
<PNP output type>
PNP open-collector transistor
• Maximum source current: 16 mA
• Applied voltage: 30 V DC or less (between output and +V)
• Residual voltage: 2 V or less (source current at 16 mA)
 Output operationLight-ON (Liquid-absent-ON) /
Dark-ON (Liquid-present-ON) selectable (Note 2)
Short-circuit protectionIncorporated
Response time
(Note 3)
Bubble detected: 80 μs or less,
Liquid detected: 200 μs or less
Output indicatorOrange LED (lights up when the output is ON)
SHIFT ON indicatorGreen LED (lights up when sensitivity SHIFT switch is ON)
Sensitivity adjuster
(Note 4) (Note 5)
18-turn potentiometer
Sensitivity SHIFT switch (Note 6)Shifts the set sensitivity level
Protection circuitsPower supply reverse polarity protection,
Output reverse polarity protection
Environmental
resistance
Ambient Temperature-10 to +55 ℃ +14 to +131 ℉ (No dew condensation or icing allowed),
Storage: -20 to +70 ℃ -4 to +158 ℉
Ambient humidity35 to 85 % RH, Storage: 35 to 85 % RH
Voltage withstandability1,000 V AC for one min. between all supply terminals connected together and enclosure
Insulation resistance20 MΩ or more, with 250 V DC megger between all supply terminals connected together and enclosure
Vibration resistance10 to 150 Hz frequency, 0.75 mm 0.030 in double amplitude or maximum acceleration 49 m/s2, in X, Y and Z directions for two hours each
Shock resistance100 m/s2 acceleration in X, Y, and Z directions three times each
MaterialEnclosure: PBT, Case cover: Polycarbonate
Cable0.2 mm2 3-core cabtyre cable 1 m 3.281 ft long
Cable extension (Note 7)Extension up to total 100 m 328.084 ft is possible with 0.3 mm2, or more, cable.
WeightNet weight: 35 g approx., Gross weight: 80 g approx.

Notes:

1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 ℃ +73.4 ℉.

2) Operation mode switch is set to Dark-ON (Liquid-present-ON) by default.

3) The indicated response time is a typical value in the use of a compatible tube. Note that actual response time varies depending on the size, light transmission degree, surface condition, etc. of the tube used.

4) To adjust the sensitivity, turn the sensitivity adjuster slowly using a slotted screwdriver (not provided). Turning the adjuster with excessive force can cause malfunction. The sensitivity adjuster is a multi-rotational variable resistor. When the adjuster is turned fully to one side, the clutch mechanism allows the dial to rotate freely with a clicking sound. The clicking sound may not be heard or very low to notice.

5) If the output indicator does not light when the sensitivity adjuster is turned, check the tube installation condition. If the air gap is not correctly detected during the replacement of the tube, adjust the sensitivity adjuster again.

6) The sensitivity SHIFT switch is set to OFF by default.

7) Confirm that the power supply voltage at the end of cable is more than 4.5 V when using an extension of over 20 m 65.617 ft.

Dimensions

(Unit: mm in)

BE-AH161

Sensor head

BE-AH161

BE-AC101
BE-AC101P

Sensitivity adjustment unit

BE-AC101, BE-AC101P

MS-DIN-2

Sensitivity adjustment unit mounting bracket (optional)

MS-DIN-2

Material: Cold rolled carbon steel (SPCC) (Uni-chrome plated)

I/O Circuit and Wiring diagrams

BE-AC101

NPN output type

BE-AC101

BE-AC101P

PNP output type

BE-AC101P

Cautions For Use

  • This Website is a guide to select a suitable product. Be sure to read instruction manual attached to the product prior to its use.
  • Never use this product as a sensing device for personnel protection.
  • In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country.
  • This product is designed to satisfy the specifications when it is used together with the sensor head BE‑AH161 and sensitivity adjustment unit BE-AC101(P). If the product is used in combination with other units, it may not only fail to meet the specifications but also malfunction in some cases. Be sure to use the product together with the specified units.

Part description

Sensor head

Sensor head

Sensitivity adjustment unit

Sensitivity adjustment unit

Mounting

Sensor head

<Installation of sensor head>

  • When securing the main body with screws, use M3 screws with tightening torque of 0.5 N∙m or less. Use plain washers of small round type (ø6 mm ø0.236 in).
  • Please prepare M3 screws, spring washers, and plain washers separately.

Installation of sensor head

<Attachment of tube>

  • Push the tube (PFA or equivalent) into the tube holder as shown in the diagram on the right for the secure attachment of the tube.

Attachment of tube

  • Be sure to mount the tube in close contact with the sensing element. Otherwise, the product may malfunction. If the tube is brought up or slips off, take additional measures such as attaching an auxiliary fitting to fix the tube.
  • Please prepare the auxiliary fitting for fixing the tube separately.

Please prepare the auxiliary fitting for fixing the tube separately.

 

Sensitivity adjustment unit

<Installation of sensitivity adjustment unit>

  1. Fit the rear part of the mounting section of the amplifier on a 35 mm 1.378 in DIN rail.
  2. Press down the rear part of the mounting section of the unit on the 35 mm 1.378 in width DIN rail and fit the front part of the mounting section to the DIN rail.

 

Installation of sensitivity adjustment unit

<Removal of sensitivity adjustment unit>

  1. Push the amplifier forward.
  2. Lift up the front part of the unit to remove it.

Removal of sensitivity adjustment unit

<Connection of sensor head>

  • Be sure to turn off the power supply before connecting or removing the BE-AH161 sensor head.
  1. Insert the connector of the BE-AH161 sensor head cable into the sensor head connector of the sensitivity adjustment unit as shown in the diagram on the right.
  2. Attach the connector cover.

Note: Keep the connector cover in place during use.

Connection of sensor head

<Removal of sensor head>

  1. Remove the connector cover from the connector.
  2. While pressing the lock release lever on the connector of the sensor head cable, pull out the connector.

Note: Note that if you pull the cable without pressing the lock release lever, the wires inside the cable may break or the connector becomes damaged.

 

Removal of sensor head

Others

  • This product has been developed / produced for industrial use only.
  • Make sure to carry out wiring in the power supply OFF condition.
  • Take care that if a voltage exceeding the rated range is applied, or if an AC power supply is directly connected, the product may get burnt or damaged.
  • Take care that short circuit of the load or wrong wiring may burn or damage the product.
  • Do not run the wires together with high-voltage lines or power lines, or put them in the same raceway. This can cause malfunction due to induction.
  • Verify that the supply voltage variation is within the rating.
  • If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground.
  • In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of the mounting part of this product, connect the frame ground (F.G.) terminal of the equipment to an actual ground.
  • Do not use during the initial transient time (500 ms) after the power supply is switched ON.
  • Do not use the output produced by power-off for control purposes.
  • Take care that the sensor is not directly exposed to fluorescent lamp from a rapid-starter lamp, a high frequency lighting device or sunlight etc., as it may affect the sensing performance.
  • To extend the cable of the sensitivity adjustment unit, use a cable with a conductor cross-sectional area of 0.3 mm2 or more. The cable can be extended up to 100 m 328.084 ft in total length. Note that the cable should be as short as possible in order to minimize noise.
  • When extending the cable of the sensitivity adjustment unit to a length of 20 m 65.617 ft or more, confirm that the power supply voltage at the cable end is 4.5 V or higher.
  • Make sure that stress by forcible bend or pulling is not applied to the sensor cable joint.
  • This product is suitable for indoor use only.
  • Avoid dust, dirt, and steam.
  • Take care that the product does not come in contact with oil, grease, organic solvents such as thinner, etc., strong acid or alkaline.
  • This product cannot be used in an environment containing inflammable or explosive gasses.
  • Never disassemble or modify the product.
  • This product is not resistant to water, oil, or chemicals. Avoid locations with a risk of spilling water, oil, or chemicals.

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